Pranešimai

Repairing a ruined moped variator thread with a welder and an angle grinder.

Vaizdas
 My little bro was enjoying his new-ish moped that we got running recently and, while riding around with his friends, had it break down in the worst way. He called me up and told me that some nut on some shaft came off and won't go back on again. I told him that perhaps it's a reverse thread, yet it won't go on either way. Okay so we got a video call going on and through the few pixels that I saw I could tell that this is not an easy fix my brother could do by himself. So during the weekend I came back home and took a closer look at what was going on. As it turns out the thread on the end of the crank shaft, which holds the variator assembly on, has been completely wrecked. Quite unusual until I noticed that the nut and the crankshaft had different pitch threads. The crankshaft had a fine pitch thread and the nut was a standard M10x1.5 nut. Some monkey thought that forcing a different nut on was the right choice. Oh boy. Now, the correct way to go about this would be to buy...

Volvo UEM rear view mirror repair.

Vaizdas
 Just as I thought that my Volvo can't surprise me anymore it comes around and does it yet again. But I persist and I will not back down to pain in the ass engineering. Each day this car presents me with new challenges and so I will make the most of them by turning them into content for this blog. So what is it this time you ask? Simple, the rear view mirror tinting fluid leaked and turned it into a lava lamp. I mean, how bad can it be? Just buy a replacement and replace it. It's just a mirror right? Riiiiight???  Foreshadowing aside, I went head first into this problem with a replacement mirror for 20€. And without suspecting any funny business started tearing the interior apart. Pulling this mirror off was quite simple. The plastic trim over the lights comes off with just a few clips and after that a pair of M6 bolts and a handful of springy retainers are all that hold the light assembly and the rear view mirror in place. After this, a T30 torx is needed to undo the single s...

Volvo ETM repair by retrofitting a BOSCH throttle position sensor.

Vaizdas
 My SAAB is currently not very drivable, so I opted to try out buying a Volvo. The one I sprung for is a second gen V70 with a turbocharged 2.4 liter engine that produces a pretty okay 184kW. Yeah nah, it barely drives. Had I known Volvos were so unreliable I would have avoided these like the plague, but silly me has a problem to contend with now. This car is like a rabbit hole - the ETM will go bad, the PCV will go bad, the VVT pulley will go bad, the MAF will go bad, the gauge cluster will go bad, the fuel pump controller will burn out, the automatic gearbox sucks and the engine mounts tear out on a regular basis. And did I mention that the cam seals will just pop out and leak all your engine oil out in the engine bay? Yeah they do that. In my case I already had the seal pop out and my VVT pulley is on it's way out. But the bigger issue I had was the ETM failing, for which there is no easy fix. Used ETM's cost at least 100€ will come with the same problem and new ETM is 450€!...

Old LPG tank makes for a pretty robust grill.

Vaizdas
      We had this old grill that was all in tatters, quite literally. And for whatever reason noone, except for me, wanted to replace it and just kept adding on more scrap metal to keep it together.  I thought enough is enough and I'm not cooking anything on that pile of scrap anymore and started making a new grill.     For my grill I took one of my brother's LPG tanks that he had cleaned and modded to be used as a compressor tank. But that was 4 years ago and not much has happened, besides the rust on the tank because it basically sat forgotten outside the whole time. So I've decided to yoink the tank and turn it into a grill.  LPG tanks in particular have an expiry date, after which they need to be re-inspected but the inspection usually costs almost the same as a new tank so people choose just buy a new tank instead. This means that there's a surplus of old LPG tanks. But the amount isn't huge as the inspection period is 10 years. Since these tanks...

Homemade injection molded silicone heatblock sock leads to some new discoveries along a stinky surprise.

Vaizdas
      I'm using a clone of a E3D V6 hotend on my homemade 3D printer and it's having problems with stability. Part of that instability is caused by part cooling as it seems my hotend is only capable of handling only the slightest breeze, otherwise it can't can't keep up and my PID loop goes wild.  So, inspired by Stefan from the CNC Kitchen YouTube channel, I decided to make my own.      Starting with the model of the block, I took a drawing of the heatblock I found online and made a copy of it in Fusion360. Then I created a new solid by offsetting the surface of the heatblock by 2mm, which is my desired thickness for the silicone sock. Then I cut out parts of the body where the nozzle, the heater and other components had to stick through, along with the holes for the screws. Next, the whole thing was placed in a block and a cavity within the block was created. After that the block was sliced into pieces and screw holes were added to clamp the assembl...